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A DPF is a filter device that is fitted to exhaust systems on modern diesel engines to adhere to the current emission regulations. The DPF can be fitted before or after the catalytic converter. DPFs require heat in order to function properly and is the reason that they can commonly be found mounted directly after the turbo charger.
DPFs have a similar design to the catalytic converter as has a honeycomb core and is encased in a metal shell.
DPFs have a Differential Pressure Sensor that connects via pipes to the inlet and outlet of the DPF.
The main role of the DPF is to catch and trap particulates/soot that all diesel engines create (these particulates/soot are harmful to the atmosphere, especially to the respiratory system). These are then trapped along the internal walls within the microscopic channels in the honeycomb centre of the DPF and are burned off regularly via regeneration. This regeneration process stops the DPF from blocking up.
There are currently three types of the regeneration process; Spontaneous, Dynamic & Service.
Spontaneous Regeneration happens when the DPF reached 600 degrees Celsius. If this type of generation does not occur and the ECU calculates that the DPF has reached its storage capacity, the ECU will initiate a Dynamic Regeneration.
Dynamic Regeneration is indicated by a continual DPF light illumined on the dash. The vehicle must keep running in order to complete the dynamic regeneration. If the vehicle is stopped, the dynamic regeneration will commence once again when the vehicle is run again. If the dynamic regeneration is stopped too many times, the DPF light illuminated on the dash will start to flash. This means a service Regeneration is now required at an Automotive Workshop.
Service Regeneration is conducted via a scan tool at an Automotive workshop. Extra fuel can be added via a services of injection pulses. This increases the exhaust gas temperature to the required 600 degrees Celsius in order to burn off the particulates/soot. If the flashing DPF warning light is ignored, it may cause the DPF to block up beyond serviceability and require replacement. The differential pressure sensor readings can be read via the scan tool, which will determine in the service regeneration has or has not been successful. A dynamic regeneration normally follows a service regeneration.
The purpose of the exhaust gas recirculation system is to reduce the amount of Nitrogen Oxide (NOx) emissions in both petrol and diesel engines by up to 70%. The is done by recirculating exhaust gasses to help bring the peak combustion chamber temperatures down.
Before Video Of DPF Clean Cycle
After Video Of DPF Clean Cycle